CRAFTIMUS Natural Stone Fabrication Factory with Bridge Saws and Polished Slabs
Manufacturing & Export Excellence

Precision Natural Stone Fabrication from Pakistan to the World

Direct quarry sourcing, gangsaw slab processing, and multi-axis CNC fabrication for Green Onyx, White Ziarat Marble, and Travertine engineered to European dimensional tolerances.

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Direct Quarry Exporter

Zero middleman markups

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ISO 9001:2015 Certified

Strict European quality controls

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FOB Port Qasim / Karachi

Global ocean freight dispatch

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Dry-Lay Pre-Assembly

Vein & shade matching guaranteed

[28]+

Years Operating

Quarrying & exports since [1996]
[85,000] sq.ft

Production Facility

Spanned across Karachi & Balochistan
[120,000] m²

Annual Slab Output

Continuous Italian Gangsaw capacity
[42]+

Export Destinations

USA, UK, Italy, UAE, Qatar & more
End-to-End Control

The 8-Stage Manufacturing Lifecycle

Every slab, tile, and architectural piece undergoes complete in-house custody from the mountain quarry face to crated ocean containers.

STEP 01 Quarry Extraction of Onyx Blocks

Quarry Sourcing

Sustainable extraction of premium natural Green Onyx, Black & Gold, and Ziarat White raw stone blocks.

STEP 02 Structural Block Grading and Inspection

Block Selection

Ultrasonic testing and visual grading to exclude fissure lines, ensuring prime export-grade structural integrity.

STEP 03 Multi-Wire Diamond Gangsaw Cutting

Gangsaw Slab Cutting

High-speed diamond multi-wire saws slice blocks into calibrated 18mm, 20mm, and 30mm uniform sheets.

STEP 04 Vacuum Resin Epoxy and Fiberglass Netting

Resin & Reinforcement

Automated UV curing and epoxy vacuum infusion with back fiberglass mesh for high-tensile structural bonding.

STEP 05 Multi-Head Automated Stone Polishing Line

Surface Polishing

16-head continuous polishing line achieving mirror gloss (>90 GU), honed, leathered, or brushed textures.

STEP 06 5-Axis CNC Stone Bridge Router and Waterjet Center Machining Slabs

CNC Fabrication

5-axis CNC routers cut bookmatched slabs, bathtubs, waterjet medallions, and edge profiles with ±0.5mm precision.

STEP 07 Dimensional and Vein Match Quality Inspection

Quality Inspection

Piece-by-piece calibration check, dry-lay verification for shade continuity, and full photographic report.

STEP 08 ISPM-15 Wooden Crates Packaging for Export

Packing & Export

Treated ISPM-15 seaworthy fumigated timber A-frames, vapor barriers, and container strapping for safe ocean transit.

Deep Craftsmanship

Key Manufacturing Milestones

A closer look at the advanced machinery and technical precision driving CRAFTIMUS stone consistency.

Diamond Gangsaw Slab Calibrating Line
Gangsaw Precision: ±0.5mm Thickness
Phase 01 — Primary Processing

Gangsaw Calibration & Diamond Wire Slicing

Our raw stone blocks are cut using multi-diamond wire saws to produce jumbo slabs with parallel faces. Calibrated down to the millimeter, each slab eliminates warping common in traditional single-blade cutting.

  • Handles blocks up to [3.2m length × 2.0m height × 1.8m width]
  • Standard export thicknesses: 18mm, 20mm, 30mm, 40mm
  • Minimal kerf waste through ultra-thin diamond-bead wires
  • Synchronized cooling water recycling system reducing ecological footprint
Automated Vacuum Resin Treatment Line
Tenax Italian Epoxy Resin Vacuum System
Phase 02 — Strength Enhancement

Vacuum Resin Infusion & Back-Net Reinforcement

Naturally translucent Green Onyx and complex veined marbles possess organic fissures. We stabilize every slab with high-clarity Italian epoxy resins in dedicated vacuum chambers, baking them in climate-controlled drying kilns.

  • Deep penetration into micro-capillaries without changing natural stone color
  • Rear epoxy-bonded fiberglass mesh for extreme flexural strength
  • Preserves 100% translucency for backlit onyx feature walls and bars
  • Non-yellowing UV-stable formulations for international architectural specs
5-Axis CNC Waterjet and Monolithic Carving
5-Axis CNC + CAD/CAM Dry-Lay Match
Phase 03 — Architectural Fabrication

5-Axis CNC Shaping & Virtual Dry-Lay Pre-Assembly

From monolithic travertine soaking tubs to bookmatched marble lobby flooring, our CAD/CAM controlled equipment shapes stone with industrial repeatability before physical dry-assembly on the factory floor.

  • Bookmatched & Quadmatched vein alignment checked via 4K digital scanning
  • Complex 3D carving for solid tubs, pedestals, and fluted cladding
  • High-pressure waterjet inlay cutting with zero thermal stress on stone
  • Client approval signoff via high-resolution dry-lay photographic grids
Production Infrastructure

Our Factory Floors & Heavy Machinery

Equipped with specialized European and customized heavy machinery purpose-built for dense marble and fragile translucent onyx.

Primary Block Slicing Bay

Primary Gangsaw Bay

Houses heavy-duty automated gangsaw units cutting raw blocks into uniform slabs 24/7 with computerized tension monitoring.

Machinery: [4x Diamond Multi-Wire Gangsaws]
Multi-Axis CNC Fabrication Center

5-Axis CNC Center

High-precision digital milling and turning center for custom sinks, solid bathtubs, fluted columns, and curved stone facades.

Machinery: [3x 5-Axis Bridge Cutters & Lathes]
Automated Continuous Slab Polishing Line

Automated Polishing Line

Continuous conveyor belt system with 16 abrasive heads delivering consistent high-gloss, satin honed, and leathered finishes.

Capacity: [450 m² / Day Polished Surface]
Controlled Resin & Curing Kilns

Epoxy Resin Curing Lab

Dust-controlled environment equipped with infrared heating tunnels ensuring thorough chemical polymer bonding and zero bubbles.

Standard: [Italian Tenax & Bellinzoni Resins]
Dedicated QC and Dry-Lay Assembly Floor

Dry-Lay & QC Area

Over 8,000 sq.ft of indoor space for laying out entire hotel or villa floors to inspect vein continuity, shading, and joints.

Floor Space: [800 m² Clear Assembly Area]
Container Staging and Crating Warehouse

Packing & Logistics Hub

Covered staging dock with overhead gantry cranes, container loading bays, and certified timber crate construction department.

Loading: [Up to 10 TEU Containers / Week]
Zero Defect Protocol

Quality Assurance Standards

Our multi-tier inspection protocols guarantee compliance with ASTM and EN European natural stone standards.

Factory Inspection Parameters

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Thickness Caliper: ±0.5mm variance tolerance
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Gloss Meter Test: >90 GU reflection standard
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Diagonal Squareness: ±1.0mm right-angle accuracy
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Structural Soundness: Resonance acoustic hammer test
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Back Netting: 100% edge-to-edge epoxy adherence
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Surface Flaws: Pinholes, loose spots vacuum repaired
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Color Uniformity: Batch-sorted into Grade A / B / C
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Packing Integrity: Crate drop & strap tension check
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Raw Block Ultrasonic Scan

Blocks are screened at quarry dispatch to identify internal fissures before sawing commences.

02

Post-Cut Caliper & Warp Check

Each gangsaw-sliced sheet is measured at 8 perimeter points for strict thickness adherence.

03

Dry-Lay Vein & Shade Calibration

Finished slabs are placed together under calibrated daylight LEDs to verify seamless pattern transitions.

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Pre-Crate Digital Photo Report

Comprehensive photo and video package sent to overseas clients prior to strapping and container sealing.

B2B Contract Manufacturing

Customization & OEM Capabilities

We tailor dimensions, textures, edge profiles, and private-label packaging to meet the exacting specifications of luxury brands and hospitality projects.

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Custom Sizes

Cut-to-size project tiles, jumbo monolithic slabs, staircase treads, risers, and large-format flooring pavers.

Surface Finishes Icon

Surface Finishes

High-gloss polished, satin honed, antique tumbled, leathered, bush-hammered, flamed, or split-face.

Edge Profiles Icon

Edge Profiles

Beveled, full bullnose, half bullnose, ogee, mitered 45° laminated waterfall edges, and scalloped rims.

Backlit Onyx Systems Icon

Backlit Onyx Systems

Calibrated ultra-thin 10mm-12mm onyx laminated with tempered glass or acrylic light-diffusing panels.

Private Label & OEM Icon

Private Label & OEM

Custom barcode labeling, branded cardboard cartons, pallet branding, and bespoke client serial stamps.

Safe Global Transit

Packaging & Export Logistics

Engineered crating systems and seasoned documentation for seamless customs clearance across Western and Middle Eastern ports.

ISPM-15 Heat Treated Wooden Crates

ISPM-15 Timber Crates

Fumigated solid wood A-frames and enclosed boxes lined with shock-absorbent polyfoam and plastic wrap to repel ocean moisture.

20ft Ocean Container Loading and Heavy Lashing

Heavy Ocean Lashing

Heavy steel cable lashing, anti-slip timber wedges, and balanced weight distribution inside 20ft and 40ft heavy-payload dry containers.

Comprehensive B2B Export Documentation

Full Export Documents

Complete paperwork bundle: Certificate of Origin, Fumigation Certificate, Packing List, Commercial Invoice, Bill of Lading, and SGS lab tests.

Global Shipping Corridors to USA, Europe, Gulf

Direct Shipping Lanes

Weekly departures from Karachi / Port Qasim to Felixstowe, Rotterdam, Genoa, New York/New Jersey, Long Beach, Jebel Ali, and Dammam.

Order Specifications

Lead Times, MOQs & Production Windows

Realistic timeline benchmarks for volume importers, architectural projects, and custom wholesale runs.

Product Line Standard Dimensions Minimum Order Quantity (MOQ) Fabrication Lead Time Export Packaging Type
Green Onyx Jumbo Slabs [240-300cm x 140-190cm] x 18/20mm [1x 20ft Container (~420-450 m²)] [15 - 20 Business Days] Reinforced Timber A-Frames
White Ziarat Marble Slabs [220-280cm x 130-170cm] x 18/20/30mm [1x 20ft Container (~450 m²)] [12 - 18 Business Days] Seaworthy Wooden Bundles
Cut-to-Size Flooring Tiles [30x60cm, 60x60cm, 60x120cm] x 15-20mm [300 m² (Mix Containers Accepted)] [18 - 25 Business Days] Foam-Lined Wooden Crates
Solid Carved Bathtubs & Basins Bespoke CAD / Standard Oval [180x85x60cm] [5 Pieces (or combined with slabs)] [25 - 35 Business Days] Individual Plywood Armor Crates
Bespoke CNC Architectural Elements Custom profiles, columns, medallions [Project Specific ($5,000 min order)] [20 - 30 Business Days] Custom Form-Fitted Braced Crating
Buyer Questions

Frequently Asked B2B Sourcing Questions

Clear answers on inspections, payment securities, sample shipments, and custom fabrication workflows.

Can you accommodate mixed container orders of slabs, tiles, and carved stone?
Yes. Many of our international distributors combine gangsaw slabs on heavy A-frames with boxed carved basins or tiles packed in lower crate voids to maximize payload capacity up to the 21–27 metric ton container road limits.
How do you ensure vein and color continuity for large project orders?
We extract and saw adjacent blocks from the identical quarry stratum. Finished slabs are sequentially numbered and laid out in our 8,000 sq.ft dry-lay facility for full photographic and video review by your project architect prior to crating.
What are your standard international B2B payment terms?
Our standard terms for volume trade are 30% advance deposit by T/T upon order confirmation, with the remaining 70% payable against scanned copies of the original Bill of Lading, Packing List, and Inspection Certificates. We also accept 100% Irrevocable Letters of Credit (L/C at sight) from prime global banks.
Do you supply physical stone samples before placing bulk container orders?
Yes. We dispatch calibrated 10x10cm or 15x15cm sample swatches via DHL/FedEx Express worldwide within 3 business days. Sample costs are routinely refunded upon bulk container placement.
Can third-party inspectors like SGS, Bureau Veritas, or TÜV inspect the goods?
Absolutely. We welcome accredited third-party inspection firms at our Karachi processing facilities. We provide all necessary safety equipment, measuring tools, and staging areas for complete thickness, squaring, and surface evaluations.
What is your compensation policy for transit breakage or cracked slabs?
All shipments depart under standard Marine Cargo Insurance (CIF orders). Furthermore, because we engineer our crates to surpass international export standards, our breakage rate is under 0.8%. In the rare event of damage, verified photographic reports are reimbursed or replaced in the subsequent container.
Direct Factory Collaboration

Ready to Source Factory-Direct Pakistani Natural Stone?

Connect directly with our export engineering desk for gangsaw slab inventories, custom project take-offs, and competitive FOB/CIF price quotes.

Official Factory Email: [email protected] • Port Location: Karachi / Port Qasim, Pakistan • Response Time: < 12 Hours